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Majesto Limited
Published on : 14 June, 2025 Application Deadline: 14 July, 2025

Majesto Limited

Address:

Sonargaon,Narayanganj,Bangladesh

Number of Position : 1
Employment Type : Full Time
Age : at least 35 years
Job Location : Narayanganj (Sonargaon)
Salary : Negotiable
Educational Requirement : Bachelor/Honors
Other Requirement :
  • Age at least 35 years
  • Minimum 10–15 years of experience in Foam or Mattress Manufacturing Industry.
  • Proven track record of setting up and running a full-scale production unit.
  • Those working in the Karmo and Swan foam industries will receive priority.
    		•
    Experience : 10 to 15 years
    Responsibilities : Job Summary:We are seeking an experienced and dynamic Project Head to lead and oversee the entire setup, execution and operation of a Foam & Mattress Manufacturing Unit for a largest furniture & Decor Industry. The ideal candidate will have deep technical knowledge of foam chemistry, mattress design, production technologies and industrial project execution.Key Responsibilities:
  • This role demands leadership in planning, project layout design, machinery selection, process development and managing the full-scale production and commercial launch of foam and mattress products for the Furniture Industry.
    • Project Execution & Setup:
  • Plan and lead the end-to-end establishment of a foam and mattress manufacturing unit (greenfield or expansion).
  • Design project layout including foam production, cutting, lamination, quilting and mattress assembly zones.
  • Identify and procure required machines (e.g., slabstock foam machines, mattress lines, CNC foam cutters, quilting machines, compression packers).
  • Coordinate with civil, electrical and mechanical teams during plant construction.
    • Production Leadership:
  • Develop and implement production processes for foam block production, mattress assembly, and upholstery integration.
  • Create SOPs for material handling, safety and quality control across the unit.
  • Manage daily production planning, shift schedules, and output tracking.
  • Ensure optimal utilization of raw materials (polyols, TDI, springs, fabrics, etc.) and minimize waste.
  • Quality & Compliance: Define quality benchmarks for foam density, firmness, recovery, and mattress durability.
  • Ensure all products meet international standards (CertiPUR, ISO 19833, CFR 1633).
  • Implement and monitor QC protocols, test labs, and customer feedback loops.
    • Team & Vendor Management:
  • Prepare and manage project and operational budgets.
  • Implement lean manufacturing and process optimization initiatives to reduce costs and improve throughput.
  • Expertise in foam formulation, mattress design and production machinery.
  • Strong project management skills from concept to commissioning.
  • Knowledge of PU foam chemistry, spring systems, quilting, gluing, and lamination.
  • Understanding of comfort and ergonomics in furniture/mattress products.
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