| Other Requirement |
• Age At least 35 years
• Strong knowledge of IE tools, Lean Manufacturing, SMV and Line Balancing.
• Expert hands-on knowledge in operation breakdown, layout planning & folder/attachment utilization specifically for all kinds of woven garments.
• Proficient in GSD (Garment Sewing Data) or PRO-SMV software.
• Good analytical and problem-solving skills.
• Good communication and coordination skills.
• Strong knowledge of MS Excel and production / IE reporting.
• Ability to work under pressure and meet production deadlines.
• Leadership and team management skills.
Skills & Expertise: Cost control Process, Improvement Quality Assurance, Root Cause Analysis, Line balancing, LEAN Manufacturing Cost Analysis. |
| Responsibilities |
Responsibilities & ContextThis position will be responsible to lead IE activities including SMV and operation analysis, capacity and productivity studies, layout and manpower optimization, performance monitoring, process improvement, and IE team development.Workplace: Work at FactoryKey Responsibilities:• Lead and manage all Industrial Engineering operations for all kinds of woven garments / Jacket sewing lines.
• Analyze new styles and prepare operational breakdowns to establish accurate SMV according to factory capacity.
• Analyze operation bulletins to design optimal machine layouts and execute line balancing, using special machinery and attachments to eliminate bottlenecks, minimize pitch time, and maximize production efficiency
• Check workstation layout, methods, and manpower/machine utilization during line feeding.
• Monitor daily line efficiency, earned hours, and target achievement to maintain peak plant performance.
• Implement Lean manufacturing tools (5S, Kaizen, SMED, Kanban) to reduce waste and shorten order throughput time.
• Calculate thread consumption, machine requirements, & specific folder/attachment needs prior to bulk execution.
• Lead pilot runs and pre-production meetings (PPM) to identify critical operations and establish quality-IE standards.
• Analyze labor costs per piece and introduce targeted cost-reduction strategies across all production lines.
• Analyze operation bulletins, prepare layouts, and identify critical operations, special machines, and attachments.
• Conduct Capacity, Production, Time, and Method Studies to improve productivity.
• Mentor and train IE executives, line supervisors & operators on advanced machinery attachments & standard methods.
• Collaborate with Production, Quality, and Maintenance teams to resolve operational disruptions in real time.
• Prepare daily, weekly, and monthly IE analytical reports and KPI dashboards for senior management review.
• Assess worker skills and maintain skill matrices for existing and new employees.
• Research new IE technologies and best practices to improve factory efficiency.
• Lead and guide the IE team, monitor performance, and support team development. |
